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Advanced Anti-Migration Silicone Ink
- MOQ:Sample: 1kg – 5kg pails./Bulk: 20kg – 100kg drums.
- Logistics Non-hazardous/Safe for Air & Sea. MSDS provided. Heavy-duty plastic packaging.
- Production Speed: In-stock: 1–3 business days./Mass Production: 7–10 business days.
- Samples Available in 1kg/5kg for performance & accelerated aging (60°C) tests.
- Storage 12-month shelf life. Store cool (5°C–30°C). Keep sealed to prevent moisture.
Anti-Migration Silicone Ink for Sublimated Polyester
Designed to control dye migration and color contamination on sublimated polyester fabrics, this series serves as a technical barrier base coat for high-volume garment decoration.
The Mechanism: Formulated with high-density activated carbon technology to intercept migratory disperse dyes, preserving top-layer color accuracy, brightness, and long-term print quality.
The Production Impact: Engineered for automated, high-volume production lines to ensure consistent rheology and processing stability on challenging polyester substrates.
The Supply Assurance: Direct-manufacturer supply providing the strict lot-to-lot consistency and scalable output required for global brand workflows.
Contact us for wholesale pricing or custom color-matching tailored to your shop.
Feature Essentials & Performance
Our premium anti-migration silicone ink prevents dye migration on dark fabrics while preserving exceptional elasticity and a soft hand feel.
Disperse Dye Blocking
Formulated for polyester, spandex, and softshell substrates. Effectively blocks dye migration to maintain absolute color fidelity for top-layer prints.
>500% Elongation
Flexes continuously with the fabric. Prevents mechanical cracking under extreme stretch, resolving the failure rates of traditional rigid blockers.
Cross-Linked Adhesion
Forms a secure chemical bond between the fabric and top-coat inks. Eliminates delamination and peeling risks during heavy wear or industrial washing.
Low-Profile & Compliant
Applies as a thin structural coating to preserve natural fabric drape. 100% solvent-free and heavy-metal-free, ensuring certified safety for direct skin contact.
Technical Compliance Identity
| Property | Value / Description |
| Product Type | High-Performance Silicone Dye Blocker |
| Synonyms | Anti-Sublimation Silicone, Migration Blocker, Carbon Grey Silicone, Barrier Ink, Bleed Blocker |
| CAS No. | 63394-02-5 (Polymer) / 1333-86-4 (Carbon Black additive) |
| EINECS | 264-131-3 |
| HS Code | 3910000000 |
| Certifications | ZDHC Level 3, OEKO-TEX Eco Passport, Nike/Adidas RSL Compliant, PVC-Free, Phthalate-Free |
| Appearance | Dark Grey / Black Viscous Paste |
| Viscosity | 250,000 – 350,000 cps (Thixotropic) |
| Active Ingredient | High-Grade Activated Carbon / Micro-Porous Fillers |
| Curing Temp | Flash: 100°C – 120°C; Final Cure: 150°C |
| Hardness (Shore A) | 25 – 35 (Flexible) |
| Mixing Ratio | 10:1 or 100:2 (Base : Catalyst) |
| Pot Life | 4-6 Hours @ 25°C |
| Mesh Count | 80 – 100 Mesh (32T – 40T) recommended |
| Packaging | Sample: 1KG / 5KG Pails. Bulk: 20KG / 25KG Plastic Drums. |
| Storage | Store in a cool, dry place (5°C – 30°C). Important: Keep lid tightly sealed. Carbon can absorb moisture from the air, which may cause bubbles during curing. Shelf Life: 12 Months. |
| Safety | Non-toxic, non-hazardous. Safe for transport (Air/Sea). MSDS included. |
Operational Process
The “Sandwich Method” is critical for success on polyester.
Step 1: The Foundation (Linker)
If printing on waterproof nylon or slippery polyester, print 1 layer of Silicone Linker first to ensure adhesion. Flash dry.
Step 2: The Barrier (Anti-Migration)
Mix Anti-Migration Base + Catalyst (10:1).
Print: Use an 86-100 mesh screen. Print 2 layers (Print-Flash-Print).
Expert Tip: Do not over-flash! Flash at 100°C for just 5-8 seconds. Excessive heat during flashing wakes up the fabric dye and causes it to migrate before you even finish printing.
Note: The print will look dark grey. This is normal.
Step 3: The Background (White),The Design & Color
Print your High-Opacity White Silicone on top of the grey blocker.
Print 2-3 layers until the grey is completely covered and the white is brilliant.
Print your final colors (Red, Blue, High Density, etc.) on top of the white.
Step 4: Final Cure
Bake at 140°C – 150°C for 90 seconds.
Warning: Keep temperature as low as possible (140°C is safer for poly) to prevent late-stage migration.
Primary Fabrics
We are Proud to Partner with These Brands
We have worked with
Comparison: Why Our Blocker?
| Feature | Our Anti-Migration Silicone | Standard Carbon Blocker | Water-Based Blocker |
| Elasticity | ★★★★★ (High Stretch) | ★★★ (Moderate) | ★★ (Low) |
| Hand Feel | Soft & Flexible | Thick & Stiff | Paper-like |
| Blocking Power | Excellent (Active Carbon) | Good | Moderate |
| Adhesion | Chemical Bond | Physical Bond | Weak on Poly |
| Curing | Low Temp Flash safe | Requires High Heat | Air Dry / Heat |
Customer Case Study
Client: Sportswear Manufacturer (Germany)
The Challenge: White prints on sublimated red polyester substrates exhibited severe dye migration during standard warehouse storage, resulting in a €50,000 liability claim due to product rejection.
The Solution: Integrated our Carbon-Grey Anti-Migration Silicone as a structural barrier underbase.
The Outcome:
Migration Control: Effectively mitigated disperse dye bleeding, maintaining strict color fidelity over extended storage periods.
Mechanical Flexibility: Retained required high-elongation properties to support high-stress athletic movement without cracking.
Validation Passed: Successfully met the brand’s accelerated aging protocols (7 days at 60°C oven validation).
FAQ – Troubleshooting
A: It contains activated carbon, which is the most effective material for absorbing loose dye molecules. You must cover it with white silicone.
A: You can, but it’s unnecessary. Cotton dyes (reactive dyes) do not migrate/bleed like polyester dyes. Save your money and use standard silicone for cotton.
A: Yes, our formula is Phthalate-Free and Lead-Free, making it compliant with CPSIA regulations for children’s apparel.
A: No. Unlike the old “Grey Blocker Plastisol,” our product is 100% Silicone, PVC-free, and Phthalate-free.
A: No, we strongly advise against this. To effectively block dyes, the activated carbon must form a concentrated base layer (the shield). Mixing it into your white ink dilutes its absorption power and will turn your top-coat white into a permanent muddy grey. For maximum protection, always follow the “Sandwich Method”: Print the pure blocker first, flash, and then overprint with High-Opacity White.
Get Started Today
We specialize in engineered polymer solutions for global manufacturers and brands. As a vertically integrated facility, we offer everything from raw Liquid Silicone Rubber (LSR) to high-performance Silicone Inks, Plastisol Ink, and Organic Silicone Leathers. Simply provide your substrate details, performance standards, or printing challenges, and our lab will handle the rest—from custom formulation to stable bulk production.
We offer highly competitive factory-direct pricing (MOQ 100 kg for custom formulations) and secure global supply chains. Our materials are trusted across diverse applications, including high-stretch sportswear, seamless intimates, automotive interiors, and industrial molding.
Don’t see exactly what you need in our standard catalog? Let’s innovate together. Share your exact technical requirements below, and our R&D team will develop a tailored chemical formula designed perfectly for your production line.
· Custom Color Matching & Formula Development Available
· Sample Testing Support
· Sample Lead Time: 3–7 Days
· Bulk Lead Time: 2–4 Weeks









